工业设备维修的过程中发挥着不可或缺的role in the daily operation of any multi-functional facility. At the highest level, industrial equipment maintenance is a strategy that involves monitoring, inspecting and correcting any issues that can occur with plantwide equipment or systems.
随着工业系统的发展，条件监控及其所需技术的植入（即报告实时设备状态和输出数据的传感器）至关重要。有了适当的工业设备维护策略，您可以通过减轻系统故障引起的计划外生产中断来增加投资回报率。
There are steadfast approaches to developing an effective plantwide maintenance plan. Let's explore these options further and discover how you can utilize these maintenance methods to achieve optimum equipment performance.
预定的工业设备维护基于原始设备制造商（OEM）的建议。通常，这种类型的维护是基于时间或日历的，并且在很大程度上依赖于预定的“磨损”阈值。预测维护的一个普遍例子是每3,000英里更换汽车的油。
Pros:
- 建议的维护和适用的替换时间范围基于历史数据和统计数据。
- 您可以轻松地自动化预定的维护或更换，以便可以提前计划任何潜在的生产中断。
缺点：
- 提供的OEM数据不是“全部”。您可能会在OEM建议的更换/维护日期之前可能会出现风险设备故障。
- Predetermined maintenance may also be costly if you prematurely replace functioning equipment.
基于条件的工业设备监控正在监视设备的当前状况，以确定潜在的故障风险。这种类型的维护是一种预测性维护策略，只有在数据表明性能下降时才会发生。基于条件的监测的一个常见示例是使用传感器来监视未加热到预期温度或花费比预期更长的工业烤箱的技术人员。
Pros:
- This method is cost-effective since maintenance is only performed on an as-needed basis.
- 防止公司启动不必要的维护。
缺点：
- 使用的传感器可能是昂贵的。
- Sensors themselves must be monitored to ensure they are operating properly.
Corrective industrial equipment maintenance typically occurs when an issue has been during the inspection of another piece of equipment. An example of this type of maintenance would be a plumber noticing and replacing a corroded pipe while on a call to remove a blockage.
Pros:
- 这是一个经济有效且精简的过程，因为它不需要其他维护策略或检查。
- Great for assets that are less critical.
缺点：
- 这种类型的维护可能是不可预测的，因为只有在注意到时才解决问题。
- 一件设备上的意外维护可能会导致计划外的生产中断
Preventive industrial machine maintenance is the use of scheduled maintenance inspections that are carried out at multiple times each year. A common example would be regularly lubricating the hinges on an industrial oven.
Pros:
- Decrease in equipment downtime or production interruptions
- Life of asset is longer as equipment is regularly inspected and maintained.
缺点：
- 增加时间和金钱以保持设备维护
- 如果不存在故障风险时，请不断监控资源的潜在过度使用资源。
预测维护是一种基于条件的维护形式，其中使用附件设备监控设备或操作系统。这些传感器设备不断记录维护技术人员用来监视性能的数据。
Pros:
- An equipment shutdown is typically not required to monitor, so production can continue uninterrupted.
- Constant monitoring will ultimately protect assets from failure.
缺点：
- Condition monitoring equipment can be costly upfront to install.
- It may cost more time and money to train employees to use condition-based monitoring technology correctly.
随着利润率较小和复杂机械和流程的较高成本，工业设备维护可能是一项繁琐的工作。不断发展的监管标准需要额外的资源以保持系统符合您的系统。此外，当使用传感器（例如传感器）和其他所需组件收集实时性能数据的工业维护技术时，网络安全已越来越成为威胁。尽管重要的是要意识到制定计划时伴随工业维护的现代压力，但了解其必要性同样重要。
技术的进步引入了高级和安全的系统，包括无线传感器技术，便携式数据收集设备，分布式监控系统，状况监控软件等。我们提供了几种资源和技术，使制定精心设计的维护计划更容易，更具成本效益。
Thefirst stepin any industrial equipment maintenance plan is to assess both your current operational outputs and future operational goals. Bently Nevada represents the world’s best industrial equipment monitoring products, services, and expertise.
The Orbit 60 Series is a highly advanced wireless condition monitoring system designed to monitor your critical machinery and plantwide assets in any location, from any location. This system allows you to develop all-encompassing and proactive maintenance and fleet management programs, allowing you to maximize productivity and reduce operational costs.
Condition Monitoring: Need or Luxury?Discover how failure patterns and industry statistics remain a driving force behind the need for condition monitoring and predictive maintenance strategies.
Nine Steps to Achieve Plantwide Condition Monitoring：了解如何通过资产优先级，使用有效技术和适当的条件监控来成功实施植物园工业设备维护策略。